Processes
MIG (GMAW) Welding
Input Power
24 VAC, 50/60 or
100 Hz
Rated Output Air: 250 A at 100% Duty Cycle
Water: 400 A at 100% Duty Cycle
Python: 200 A at 100% Duty Cycle
Wire Speed 70–875 IPM (1.8–22.2 m/min)
Weight 38 lb (17.2 kg)
Heavy Industrial Applications
Emergency Vehicles Recreational Vehicles
Shipbuilding Tool Boxes
Trucks and Trailers Heat Exchangers
Railcars Sign Manufacturers
Fabrication
Quick
Specs
XR
™
-Control
Push-Pull
Wire Feed System
Issued April 2005 • Index No. M/1.7
The Power of Blue
®
.
Miller Electric Mfg. Co.
An Illinois Tool Works Company
1635 West Spencer Street
Appleton, WI 54914 USA
Web Site
www.MillerWelds.com
International Headquarters
Phone: 920-735-4505
USA FAX: 920-735-4134
Canadian FAX: 920-735-4169
International FAX: 920-735-4125
Wire feeder is warranted for 3 years, parts and labor.
Guns are warranted for 1 year.
Gear-driven, smooth groove drive
rolls reduce deformation of the wire
and provide positive feeding
performance by having both rolls
driving the wire, helping to reduce
burnbacks and enhancing arc starts.
Push-pull design feeder motor provides
continuous push force to the wire while
the gun motor controls wire feed speed
at the arc, together providing accurate
and positive wire feed speed over long
distances (15, 30, and 50 ft).
Unique arc starting control can be
adjusted to tune arc starting, reducing
wire stubbing or arc flaring which can
result in burnbacks to the contact tip.
Wire jog control allows wire to be
threaded through gun cable without
energizing weld output.
Preflow/Postflow factory preset times:
0.5 second preflow, 3.5 second postflow
(unit arrives with default setting: preflow
off, postflow on).
Patented quick-change, single-turn
contact tip provides excellent
performance and ease of replacement.
New barrels are Roughneck and
Bernard Centerfire compatible.
(See page 6 for optional consumables.)
Control shown with optional voltage control,
gas flowmeter, and dual schedule control.
Master/gun wire feed speed control
improves resolution by limiting speed
range available at the gun, making it
easier to fine-tune arc conditions.
Select from an XR-Pistol gun, an XR-Edge
gooseneck-style gun or an XR-A Python
gooseneck-style gun. All feature a quick-
connect to the XR-Control. The XR-Pistol
and XR-Edge are available in air- and
water-cooled versions with 15 or 30 ft
cable lengths. A 50 ft cable is also
available for the XR-Edge. The XR-A
Python is only available as an air-cooled
version with 25 ft cable length.
Trigger hold reduces fatigue by allowing
operator to weld without holding trigger.
XR-Edge Gun
XR-A Python Gun
XR-Pistol
Gun
Unique solid-state control permits
XR systems to work with most CC, CV,
or CC/CV, DC welding power sources.
Digital display indicates wire feed
speed or weld voltage. Allows you to
switch between wire feed speed and
voltage display.
Easy access to drive assembly and
removable head tube reduces service
time by allowing a simple means of
changing drive rolls and head tube or
performing routine maintenance without
disassembly of gun.
Replaceable feed cable liner reduces
parts cost and service time by allowing a
simple means of removing and replacing
liner and not the complete feed cable.
The XR-Edge and XR-A Python guns also
feature a toolless 360˚ rotating head tube
that reduces operator fatigue by providing
a simple means of positioning gun
comfortably for various welding positions.
A Complete System Consists of the Following:
Control
Gun
Fastip
™
/Drive Roll Kit
(Kits must be ordered separately and consist
of gun drive rolls, control box drive rolls and five
FasTip
™
contact tips. XR-A Python
®
gun contains
control box drive rolls only.)
See back page for more information on 3-step process
used to order and assemble a complete system.
Python
®
is a registered trademark of MK Products, Irvine, CA USA
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